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Application scenarios of industrial robots in the field of processing and manufacturing
With the continuous improvement of automation and intelligence in the manufacturing industry, industrial robots have developed rapidly. In the field of processing and manufacturing, the application of industrial robots is becoming more and more mature. America's“Industrial Internet”,German“Industry 4.0”,China's“Made in China 2025”All are promoting manufacturing enterprises to apply technologies such as Industrial Internet of Things, AR, and cloud computing to realize automated, informatized and intelligent smart factories. Among them, industrial robots such as AGV handling robots, stamping robots, and palletizing robots have become the main force of smart factories and have been widely used in the manufacturing industry. Let’s take a look at their application scenarios. AGV handling robot The AGV robot has a high degree of automation. Using it instead of manual handling can greatly improve the handling efficiency and liberate the porters from monotonous and repetitive high-intensity work. The AGV handling robot realizes unmanned operation in the warehouse area, and the automatic handling of goods, semi-finished products and raw materials in the production process can meet the application requirements of different environments. Stamping robots Stamping robots are widely used in machinery manufacturing, metallurgy, electronics, light industry and atomic energy and other enterprises. The main reason is that these industries have relatively more repetitive actions in the production process, and the value of applying stamping robots will be very high. The use of stamping robots to produce The efficiency of the commodity will be high, resulting in higher profits for the business. The robot arm automatically takes out the produced products and places them on the conveyor belt or the receiving platform to the target location, so that one person can watch two or more injection molding machines at the same time, which can save manpower and material resources and reduce the cost of enterprises in the production process. Palletizing robot Palletizing robot is a tidy and automatic palletizing of packaged goods. A mechanical interface is installed on the end effector, and the gripper can be changed with each other, so that the palletizing robot can be used in more occasions, and its application in industrial production and The use of three-dimensional warehouses and palletizing robots will undoubtedly greatly improve the productivity of the factory, reduce the work intensity of workers, and effectively protect the personal safety of workers in individual harsh working environments. Robot sorting Robot high-speed sorting can accurately track the speed of the conveyor belt in fast assembly line operations, identify the position, color, shape, size, etc. of objects through visual intelligence, and carry out packing, sorting, arranging and other work according to specific requirements, With its fast and flexible characteristics, it greatly improves the efficiency of the production line of the enterprise and reduces the operating cost of the enterprise. Robot laser cutting Laser cutting utilizes the flexible and fast working performance of industrial robots. According to the size of the workpiece to be cut and processed by customers, the robot can be installed upside down or upside down, teaching programming or offline programming for different products, and the sixth axis of the robot is loaded. The fiber laser cutting head performs three-dimensional cutting of irregular workpieces. The processing cost is low. Although the one-time investment of equipment is more expensive, continuous and large-scale processing will eventually reduce the overall cost of each workpiece. Robot welding Using robots for welding can greatly improve production efficiency and economic efficiency; welding parameters play a decisive role in welding results. During manual welding, speed, dry elongation, etc. are all changed. The moving speed of the robot is fast, up to 3m/s, or even faster. The efficiency of robot welding can be increased by 2 to 4 times compared with the same manual welding, and the welding quality is excellent and stable. Paint spray robot The spray robot sprays precisely according to the trajectory, without offset and perfectly controls the starting of the spray gun. To ensure the thickness of the spray, the deviation is controlled to a minimum. The spraying robot spraying can reduce the waste of spraying and spraying agent, prolong the filtration life, reduce the content of mud and ash in the spraying room, significantly prolong the working time of the filter, and reduce the scaling of the spraying room. Delivery level increased by 30%! Robot vision application Robot vision technology is to add machine vision to the industrial robot application system and coordinate with each other to complete the corresponding work. The use of industrial robot vision technology can avoid the influence of some external factors on the inspection accuracy, effectively overcome the influence of temperature and speed, and improve the inspection accuracy. Machine vision can detect the shape, color, size, brightness, length, etc. of products, and with industrial robots, it can complete the positioning, tracking, sorting, assembly and other requirements of materials.
Ball Burst Method (ASTM D3787): Steel ball penetration for textiles/films using testers like GT-C02-2.
Hydraulic Method (ISO 13938.1): Fluid pressure on rubber diaphragm for industrial fabrics via GT-C12A.
Pneumatic Method (ISO 13938.2): Compressed air for breathable materials tested with GT-C12B.
Results are influenced by raw materials, yarn properties,
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