Gester Instruments | Professional Textile, Footwear and PPE Testing Equipments Manufacturers Since 1997
Artificial intelligence breaks the final level of the textile industry
It can complete the 360-degree inspection and result output of an ingot product within 2 seconds, and technically can achieve more than 10 million times per second of massive library feature comparison, 24 hours of uninterrupted inspection of DTY, FDY, POY and other products in the chemical fiber industry Appearance inspection is carried out, and the detection rate of defects such as wool, oil, trip wire, stiff wire, and poor molding is over 99%. Recently, the reporter saw such a device for the appearance inspection of chemical fiber products at the new product launch conference of Huizhilian Chemical Fiber Intelligent Appearance Inspection Equipment, which was born in a typical labor-intensive industry in the tide of artificial intelligence.——in the testing-equipment' target='_blank'>textile industry.“For enterprises, the greatest significance of this equipment is to improve the quality of inspection.”The staff of Shaoxing Tiansheng Textile Group Co., Ltd., who came from other places, said,“In the appearance inspection, workers have to check 8 or 9 problems at a time. When they are always paralyzed, they are inefficient and prone to errors.”At present, most textile factories still use manpower to test the appearance of products, and the test results are not stable. The staff member told the reporter that what surprised him about the equipment was that it could reversely trace the origin of the problem by identifying the defect characteristics, realize real-time feedback and early warning of production line problems, and help enterprises to truly realize“Smart Manufacturing”. In the entire textile industry, appearance inspection is the last“unmanned”Conquering part. The above Tiansheng staff stated that the Tiansheng appearance inspection workshop employs more than 200 inspection workers all year round.“All aspects of the entire factory have been replaced by machines, and only the appearance inspection workshop is still filled with people.”This equipment is expected to help enterprises reduce staff and increase efficiency, and reduce the adverse impact of the disappearance of the demographic dividend on the chemical fiber industry. According to Fang Chengcheng, according to the three-shift work flow, an assembly line that detects 30,000 spindles per day requires a total of 25 workers per day, but if it is replaced by machine testing, the entire assembly line only needs 1 to 2 workers, saving nearly 90% % of manpower.
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As the manufacturing procedure of textile testing equipment becomes more regulated, the costs to businesses will increase and the workforce will suffer as a result.
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1. ISO 5402-1: Specifies the flexometer method for testing leather flex resistance under repeated bending.
2. ISO 17694: Defines test methods for footwear upper and lining flex resistance, simulating real-world bending stress to assess long-term durability.
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