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Textile and apparel industry is accelerating intelligent green transformation and upgrading

by:GESTER Instruments     2022-10-05
From the 7th to the 9th, the 20th Jiangsu International Garment Festival was held in Nanjing. The press conference interviewed many enterprises to explore the continued transformation of the textile and garment industry.“Butterfly change”road, deeply felt“Smart, Green, Service”become the three major trends in industrial development.​“digital artisan”Drive industry transformation“Jiangsu International Garment and Home Textile Technology Expo”In the exhibition hall, intelligent scenes such as 3D body scanning, cloud body data measurement, and virtual fitting can be seen everywhere. Compared with last year, the area of ​​intelligent equipment exhibition area has doubled, one-stop“Intelligent manufacturing”The assembly line is eye-catching and shows“Industry 4.0”prototype. Yu Jianyong, academician of the Chinese Academy of Engineering and professor of Donghua University, believes that in the era of intelligent manufacturing, intelligence, flexibility, automation, and networking are the road that clothing companies must take, and the foundation and premise of all this is digitization. A small RFID card detonated the new development of the clothing industry. At the fair, a set of Haier“Internet of Clothing”The system shows the future direction of the industry. Each piece of clothing is implanted with an RFID electronic tag, through“Internet of Clothing”Ecology, for enterprises, it can provide solutions for the whole life cycle of clothing; for users, it can obtain the whole process experience from purchase to washing.“Clothes are placed in a washing machine that is also implanted with RFID. It can accurately identify the RFID tags on the clothes, understand the specific usage of each piece of clothing, and read a series of information such as the characteristics, sales, cleaning times, and usage times of each piece of clothing. .”Jiang Zongqing, general manager of Xiaoyi IoT Technology Co., Ltd. Yang Dong, general manager of Jiangsu Delte Intelligent Technology Co., Ltd., introduced that through the RFID card, the personnel, orders and equipment in the entire factory can also be connected into a system. As long as the worker swipes the card, the background can accurately grasp the order the worker has made. , automatic calculation of wages,“If workers are not familiar with the processes they are responsible for, they can directly swipe their cards to retrieve videos and pictures for self-learning.”​​“In the future, brand owners can know the frequency of users' clothing by reading RFID information, and capture the public's preferences.”The relevant person in charge of Heilan Home Intelligent Storage Center introduced that Heilan Home is working with Haier“Internet of Clothing”After cooperation, through“Production based on sales, distribution based on sales”, inventory turnover increased by 30%, user traffic and revenue increased by 18% and 15% respectively.​​“digital artisan”To drive industrial transformation, many well-known enterprises in our province, such as Bosideng, Hailan Home, and Sunshine, have invested in equipment to form digital workshops and intelligent production lines, and the textile and garment industry has released new vitality for transformation. Green manufacturing has become the main theme of the industry When clothing ironing“encounter”Intelligent frequency conversion heating steam generator, what will happen“chemical reaction”? The reporter saw in the exhibition hall, through“Frequency conversion output”, when the rising steam volume is greater, the power is greater,“This is to apply the principle of electromagnetic induction to heat the water in the furnace, with high speed and high thermal efficiency, which is 6-7 times that of ordinary electric boilers, saving electricity and worry, and can help enterprises to transform into green.”Liu Zhiyuan, head of Changshu Zhiyuan Co., Ltd., said. The green manufacturing reform of the textile and garment industry is underway. The reporter recently walked into the textile dyeing and finishing garment industrial zone located in Sheyang, which is the only national-level green dyeing and finishing R&D and production base in Jiangsu. The regional environmental impact report has been approved by the provincial environmental protection department. The base has built two 10,000-ton sewage treatment plants, with a daily wastewater treatment capacity of 60,000 tons and a daily water supply of 300,000 tons. Xie Yacheng, director of the Economic Services Bureau of the Industrial Park Management Committee, introduced,“Enterprises recycle paddy straw from farmers, turn waste into treasure, and finely process it to form biomass pellets, which cleans heating and reduces straw burning.”in Xuzhou“technical player”The Silk Group mainly focuses on the different shrinkage composite silk series of women's clothing fabrics. The person in charge, Li Mengjie, made an account to the reporter: in the past, due to technological limitations, the use of“two-step method”The quality stability of the spun silk is not high, so it can only be used as roving;“one step”Save 46% of land occupation, reduce plant area by 57%, save 830 kWh of electricity per ton of product, save about 41% of electricity, reduce material consumption per ton of product by about 15 kg, and cost per ton of product“two-step method”The reduction of more than 1,000 yuan greatly reduces the energy consumption of product production. How do environmental protection and fashion blend and dance together? During an interview with Shenghong Group Co., Ltd., the reporter saw that using the oldest“Plant dyeing”, extracting the ingredients of tea polyphenols, gardenia yellow, Huang Cen and other plants, and dyeing natural fibers, thus creating a high-end independent brand of silk plant dyeing, making the ancient craft a new favorite of fashion. Tang Junsong, executive deputy general manager of the company, said that Shengze, as one of the origins of the Silk Road, actively promotes and leads the innovative development of textile fabrics in the field of ecological and environmental protection, in order to make Shengze silk more beautiful.“Jiangsu business card”. In the interview, the heads of many textile and garment enterprises agreed that only by multiplying“Green environmental protection, intelligent manufacturing, high efficiency and energy saving”Only by train, can the textile and garment industry enter a new era of industrial improvement and efficiency.​​
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