Shoe Steel Shank Bending Resistance Tester: Everything You Should Know
What Is a Steel Shank and Why Test It?
The steel shank is a crucial component of many types of footwear, offering arch support and stability. Positioned between the insole and outsole, it distributes weight evenly, ensuring durability during wear. However, steel shanks are subject to rigorous demands, including repeated bending and stress.
The Steel Shank Bending Resistance Tester ensures that the component meets industry standards for strength and flexibility, safeguarding against product failure or discomfort in daily use.
How the Shoe Steel Shank Bending Resistance Tester Works
The Shoe Steel Shank Bending Resistance Tester is designed for precision and reliability. This machine performs a 180° bending test to simulate the real-world stresses steel shanks experience.
Key Steps for Testing with the GT-KB55 Shoe Steel Shank Resistance Tester :
1. Turn on the Power: Switch on the machine to prepare it for operation.
2. Reset the Machine: Press the Reset button to return the equipment to its starting position.
3. Open the Safety Cover: This ensures a secure environment for setting up the sample.
4. Adjust Components: Tailor the machine settings for the specific sample:
Adjust the upper and lower stop screws based on the sample’s height.
Set the bending axis to fit the sample’s size.
5. Install the Sample: Securely place the steel shank into position:
Fit it between the fulcrum, center column (φ10 mm), and roller center.
Tighten all fixtures to lock the sample in place.
6. Close the Safety Cover: Before testing, ensure the safety cover is properly locked.
7. Start the Test: Press Start to initiate the bending resistance test.
8. Inspect the Results: After the test, open the safety cover to retrieve and examine the sample:
Check for cracks or breaks on the shank's surface.
Benefits of the Shoe Steel Shank Bending Resistance Tester
1. Accuracy and Reliability
The tester uses precise components and calibrated mechanisms, ensuring accurate simulation of stress conditions for footwear steel shanks.
2. Comprehensive Testing Process
By bending the sample 180°, the tester reveals weaknesses like cracks or breaks that could compromise the steel shank's performance over time.
3. User-Friendly Operation
The GT-KB55 steel shank bending test machine is designed for ease of use, with adjustable settings and intuitive controls. Operators can quickly set up and execute tests without extensive training.
4. Enhanced Safety Features
The safety cover ensures a risk-free testing environment, protecting users from moving parts during operation.
Why Steel Shank Testing Is Vital for Shoe Manufacturers
Manufacturers that prioritize quality must ensure that every component of their footwear meets safety and performance standards. Weak steel shanks can lead to discomfort, instability, or even injury. By integrating the Shoe Steel Shank Bending Resistance Tester into quality assurance processes, manufacturers can:
Prevent defects before products reach customers.
Enhance the lifespan and performance of their footwear.
Maintain compliance with international testing standards.
How to Optimize the Testing Process
To achieve the best results during testing, consider these best practices:
1. Proper Installation: Ensure the steel shank is aligned correctly between the fulcrum and center column. Misalignments can lead to inaccurate test results.
2. Routine Calibration: Regularly calibrate the machine to maintain accuracy and consistency.
3. Sample Examination: Thoroughly inspect each steel shank before and after testing for visible anomalies or pre-existing damage.
4. Staff Training: Provide sufficient training for machine operators to maximize efficiency and reduce the risk of user errors.
For more information about the GT-KB55 Shoe Steel Shank Tester or to inquire about purchasing one, contact us today.
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