loading

Gester Instruments | Professional Textile Testing Equipment Manufacturers Since 1997


Interpretation of the preparation method of meltblown nonwovens

Meltblown nonwovens technology has developed rapidly, especially in recent years. With the rapid development of industry and the strengthening of environmental protection, the meltblown nonwovens market has become larger and larger. The characteristics shown by the characteristics of its superfine fibers. In many industries, civilian fields have been discovered and widely used. Melt-blown non-woven fabrics are widely used in fields such as filter materials, oil-absorbing materials, sound insulation materials, medical sanitary materials, industrial and household wipes, and thermal insulation materials. With the rapid development of industrial technology, industrial pollution has become more and more serious, and people's requirements for filter materials have become higher and higher. The traditional melt-blown non-woven fabric preparation method is relatively complicated, the molding effect is not good, and the application effect is not good, which brings inconvenience to people's use. SUMMARY OF THE INVENTION In view of the shortcomings in the prior art, the purpose of the present invention is to provide a method for preparing a meltblown nonwoven fabric, which has good molding effect, simple preparation process, improved production efficiency, and greatly facilitated people's use. In order to achieve the above objectives, the present invention is achieved through the following technical solutions: the preparation method of meltblown nonwovens, including the following steps: (I) raw material preparation: polymer chips are fully dried before melt spinning to make them The moisture content is less than 0.5%; (2) Melt extrusion: The high polymer chips are fed into the screw extruder for melt extrusion, and sprayed out through the special-shaped melt blown die device. The length-to-diameter ratio of the screw extruder is 25-40:1, the box temperature is 180-350°C, the feeding section is 140-180°C, the compression section is 160-300°C, and the metering section is 200-400° C, the screw speed is 10~110r/min, and the metering pump speed is 10~60r/min; (3) Spinning into a web: the melt jetted by the melt blown die is stretched by the high temperature hot air flow on both sides, thus The formed superfine fibers are self-adhesive to form a web in the natural cooling process to obtain the meltblown nonwoven fabric with a grammage of 20 to 200 g/m2. The high-temperature hot air has a temperature of 80 to 350°C and a flow rate of 80 to 1000 m/s. The raw materials in the step (I) are polypropylene (PP), high-density polyethylene (HDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), polyvinyl chloride (PVC), poly Polyethylene terephthalate (PET), polytrimethylene terephthalate (PTT), polybutylene terephthalate (PBT), polyamide 6 (PA6), polyamide 66 (PA66), Two or more of polylactic acid (PLA) and polyphenylene sulfide (PPS). The meltblown nonwoven fabric prepared in the step (3) is composed of special-shaped fibers, and the cross-sections of the special-shaped fibers are multi-lobed (three-lobed and above) and hollow. The circumscribed radius R of the cross-section of the shaped fiber is 1-8 μm. The inner diameter of the hollow fiber is 0.1-1 μm, and the outer diameter is 0.2-1.1 μm. The beneficial effects of the present invention: good molding effect, simple preparation process, improved production efficiency, and greatly facilitated people's use. DETAILED DESCRIPTION OF THE EMBODIMENTS In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention will be further explained in conjunction with specific embodiments. This specific embodiment adopts the following technical solutions: a method for preparing a meltblown nonwoven fabric, including the following steps: (I) raw material preparation: polymer chips are fully dried before melt spinning to make their moisture content less than 0.5%; 2) Melt extrusion: High polymer chips are fed into the screw extruder for melt extrusion, and then ejected through the special-shaped melt blowing die device. The length-to-diameter ratio of the screw extruder is 25-40:1, the box temperature is 180-350°C, the feeding section is 140-180°C, the compression section is 160-300°C, and the metering section is 200-400° C, the screw speed is 10~110r/min, and the metering pump speed is 10~60r/min; (3) Spinning into a web: the melt jetted by the melt blown die is stretched by the high temperature hot air flow on both sides, thus The formed superfine fibers are self-adhesive to form a web in the natural cooling process to obtain the meltblown nonwoven fabric with a grammage of 20 to 200 g/m2. The high-temperature hot air has a temperature of 80 to 350°C and a flow rate of 80 to 1000 m/s. It is worth noting that the raw materials in the step (I) are polypropylene (PP), high-density polyethylene (HDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), polyvinyl chloride (PVC), polyethylene terephthalate (PET), polytrimethylene terephthalate (PTT), polybutylene terephthalate (PBT), polyamide 6 (PA6), polyamide Two or more of 66 (PA66), polylactic acid (PLA) and polyphenylene sulfide (PPS). It is worth noting that the meltblown nonwoven fabric prepared in the step (3) is composed of special-shaped fibers, and the cross-sections of the special-shaped fibers are multi-lobed (three-lobed and above) and hollow. It is worth noting that the radius R of the circumscribed circle of the cross-section of the profiled fiber is 1-8 μπι.

GET IN TOUCH WITH Us
recommended articles
Shoe Steel Shank Bending Resistance Tester: Everything You Should Know
The Shoe Steel Shank Bending Resistance Tester is a pivotal tool in the footwear industry, designed to assess the strength and flexibility of steel shanks. These components, integral to footwear integrity, undergo rigorous testing to ensure durability and safety. This guide explores the tester’s functionality, advantages, and key operational steps, emphasizing its value for manufacturers committed to delivering high-quality, reliable products.
What is The Test for Bond Strength?
The GT-N25 Bond Strength Tester evaluates interlayer bonding in paper, cardboard & composites (e.g., aluminum foil films). Ensures durability & quality compliance with GB/T, ASTM & TAPPI standards.
Understanding UV Aging Chambers: Applications, Features, and Advantages
The GT-C29 UV Aging Chamber simulates years of environmental damage in days using UVA-340 lamps, rain, and temperature cycles. Ideal for paints, plastics, automotive, and wood industries, it offers high accuracy, cost efficiency, and safety. Learn how it accelerates R&D and quality control.
Pilling Box ICI Pilling and Snagging Tester GT-C18: Your Essential Guide
The Pilling Box ICI Pilling and Snagging Tester GT-C18 is an essential tool for evaluating the surface pilling and snagging properties of textiles. This machine adheres to international standards like EN ISO 12945-1 and BS 5811, making it a trusted choice for manufacturers and quality control experts. With features like a user-friendly design, flexible configurations, and durable construction, the GT-C18 delivers precise, reliable testing results. The machine's wide range of accessories, includi
Brightness Tester for Paper: Applications, Function, and Standards
The Brightness Tester for Paper is a precision instrument designed to measure the brightness or whiteness of materials, ensuring quality and consistency across industries like papermaking, textiles, chemicals, and food production. This article explores its applications, key functions, and compliance with industry standards such as ISO and GB/T. Learn why this device is essential for maintaining high-quality standards in material production and inspection.
An Introduction to MAESER Water Penetration Testing Machine: Principle and Applications
The MAESER Water Penetration Testing Machine is an advanced device designed to evaluate the water resistance of flexible materials such as leather, artificial leather, and fabrics. This article explains the working principle of the machine, its applications in industries like footwear, and maintenance practices to ensure long-lasting and accurate results in water penetration testing.
Understanding Universal Tensile Testing machine: Feature, Operation
Discover how universal testing machines perform tensile, compression, bending, and peel tests on metals, plastics, rubber, and composites. Features include servo motors, 0.001mm resolution, RS232 data, and safety systems. Step-by-step operation guide included.
How to Know the Fabric Shrinkage Test for Your Projects
Master fabric shrinkage testing with this definitive guide. Understand causes of shrinkage, industry standards (ISO, GB, AATCC), step-by-step testing methods using Wascator equipment, and strategies to minimize shrinkage for superior garment quality and customer satisfaction.
How to Improve the Accuracy of a Martindale Tester
Ensuring the accuracy of your Martindale abrasion and pilling tester is critical for reliable textile quality control. This guide details essential steps, from precise sample preparation and correct machine operation to routine maintenance. We also explore how advanced testers, like the GESTER model with its dual-servo drive and tool-free operation, are engineered to eliminate common sources of error and enhance testing precision for superior results.
Do you know the Down Proof of Fabrics?
Down-proof performance is crucial for fabrics in down jackets, duvets, and comforters. Poor downproofing leads to feather leakage, reducing warmth and aesthetics. The GT-C41 Down Proof Testing Machine evaluates fabric tightness to prevent feather penetration, ensuring high-quality production. Learn how it works and why it matters.
no data
QUANZHOU GESTER INTERNATIONAL CO.,LTD gains certificates of ISO 9001, 3A and SGS Audited supplier etc. with advanced design concept, excellent manufacturing technology and strict quality control.
WeChat

Contact us
Tel: +86-595-28886108 
Fax: +86-595-22515221
E-mail: sales10@gester-instruments.com,
                 info@gester-instruments.com
Mobile/Whatapp/ Wechat:  
             + 86 018059983973
Address:  Block 402,4th floor, f buliding, shengfulan business Center, no.577 jitai road, economic and  Technological development zone quanzhou of fujian.China.
Customer service
detect